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BAER SUPER HSSE-PM-TiN Machine Tap M 18 x 2.5 - DIN 376 Tol.6GX

€228.88*

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Item no. 111101213
EAN 4058462114717
Product information

BAER SUPER HSSE-PM-TiN Machine Tap M 18 x 2.5 - DIN 376 Tol.6GX

Forming taps are also known as fluteless taps. They produce particularly load-bearing internal threads in a non-cutting process. During thread forming, the polygonal profile compresses the material fibres and does not cut them, as is the case with thread cutting. This results in higher material strength and a smooth surface. Small forming pockets are formed at the tips of the resulting thread.

High frictional forces occur during thread forming, so it is essential to ensure sufficient lubrication. The oil grooves provide the necessary lubrication up to depths of 3.0 D.

Cold forming is not possible with all materials. Light metals, pure titanium, non-ferrous metals and steels, among others, are well suited. Since the required torques cannot be achieved by manual application, machine use is indispensable.


Advantages of forming taps

  • No chips are produced
  • Up to 20 times higher tool life time (compared to taps)
  • Simultaneously for through hole and blind hole
  • Wide range of materials can be machined
  • Wrong cutting of the thread is impossible
  • No pitch or flank angle errors
  • Very true to gauge
  • Higher strength of the holding thread due to material deformation or uninterrupted fibre flow
  • Higher surface quality
  • Much higher cutting speed

Comparison

Material structure at thread forming
The material strengh gets increased by material compression
Material structure at thread cutting

Dimensions

Diameter 18
Nominal diameter in inches 0,709
Nominal diameter in mm 18
Pitch 2,5
Pitch in mm 2,5
Dimension M 18 x 2,5

Characteristics

Product group Forming Taps
Product type Forming taps
Thread standard M: Metric ISO standard thread according to DIN 13
Tolerance ISO3/6GX
Direction Right
Standard DIN 376
Tensile strength at room temperature up to 1200 N/mm² | 37.1 HRC
Material HSSE-PM TiN

Technical information – Forming taps

Core hole diameter: 16.9 mm
Core hole diameter
16.9 mm
Bild Lochtyp: https://media.baer.tools/media/vector/19/52/9d/durchgangsloch_und_sackloch.svg
Hole type
Through hole and blind hole up to 3 x D
Bild Form: https://assets.baer.tools/media/34/7b/33/1685385533/Gewindeformer.svg
Form / Geometry
Form C with lubrication grooves
Bild Anschnitt: https://media.baer.tools/media/vector/59/5d/26/gewindebohrer_anschnitt.svg
Chamfer
2-3 threads
Bild Spanabfuhr
Chip removal
Chipless
Bild Kühlung: https://media.baer.tools/media/vector/41/a7/9a/gewindebohrer_aussenkuehlung.svg
Cooling
External cooling and lubrication
Bild Material: https://media.baer.tools/media/vector/0e/86/6e/gewindebohrer_beschichtung_tin.svg
Material
HSSE-PM TiN
Bild Zugfestigkeit: https://media.baer.tools/media/vector/c0/4a/39/zugfestigkeit.svg
Tensile strength at room temperature
up to 1200 N/mm² | 37.1 HRC
Tolerance: ISO3/6GX
Tolerance
ISO3/6GX

Applications

  • Steels up to 1200 N/mm²
  • Stainless steels up to 1000 N/mm²
  • Cast aluminium and wrought alloys Si <10% (average chip length)
  • Copper, copper alloys and brass (long-chipping)
  • Pure nickel and nickel alloys up to 1000 N/mm²

Examples of applications

  • Oversize thread
  • For very thin protective coatings after thread forming

Technical drawing

D1 M 18 x 2,5
D2 14,0 mm
L1 125 mm
L2 28 mm
Diameter 18
Square 11,0 mm

Application – Sample materials

Construction steels, case-hardening steels Cutting speed vc in m/min
1.0050 St 50-2 40 - 45
1.0718 11SMnPb30 40 - 45
1.7131 16MnCr5 40 - 45
1.7320 20MoCr3 35 - 45
Alloyed steels, quenched and tempered steels Cutting speed vc in m/min
1.0511 C40 35 - 40
1.1269 Ck85 35 - 40
1.1193 Cf45 35 - 40
1.0601 C60 35 - 40
Stainless steels (ferritic, austenitic, martensitic) Cutting speed vc in m/min
1.4105 X6CrMoS17 15 - 20
1.4301 X5CrNi18-10 (V2A) 15 - 20
1.4571 X6CrNiMoTi17-12-2 (V4A) 15 - 20
1.4125 X105CrMo17 15 - 20
Pure aluminum, aluminum cast and wrought alloys Si < 10% (medium chip length) Cutting speed vc in m/min
3.0205 Al99 40 - 45
3.3315 AlMg5 40 - 45
3.1645 AlCuMgPb 40 - 45
3.2373 G-AlSi9Mg 35 - 40
Copper alloys, brass (long-chipping) Cutting speed vc in m/min
2.0060 E-Cu 57 40 - 45
2.0321 CuZn37 (Ms58) 40 - 45
2.1020 CuSn6 40 - 45

Cutting speed vc [m/min] = (Outer diameter * π * speed) / 1000

Rotation speed n [1/min] = (Cutting speed in m/min * 1000) / (Outer diameter * π)

Feedrate programming [mm/min] = speed * pitch

Please note that the above cutting speeds are indicative and must be adjusted depending on lubrication and actuation.