BAER SUPER HSSE-TiN - tolerance 6GX Forming Tap M 8 x 1.0 - DIN 371

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EAN 4058462121722
Item no 121117005
Product information

BAER SUPER HSSE-TiN - tolerance 6GX Forming Tap M 8 x 1.0 - DIN 371


Forming taps are also known as fluteless taps. They produce particularly load-bearing internal threads in a non-cutting process. During thread forming, the polygonal profile compresses the material fibres and does not cut them, as is the case with thread cutting. This results in higher material strength and a smooth surface. Small forming pockets are formed at the tips of the resulting thread.

High frictional forces occur during thread forming, so it is essential to ensure sufficient lubrication. The oil grooves provide the necessary lubrication up to depths of 2.5 times diameter.

Cold forming is not possible with all materials. Light metals, pure titanium, non-ferrous metals and steels, among others, are well suited. Since the required torques cannot be achieved by manual application, machine use is indispensable.


Advantages of forming taps

  • No chips are produced
  • Up to 20 times higher tool life time (compared to taps)
  • Simultaneously for through hole and blind hole
  • Wide range of materials can be machined
  • Wrong cutting of the thread is impossible
  • No pitch or flank angle errors
  • Very true to gauge
  • Higher strength of the holding thread due to material deformation or uninterrupted fibre flow
  • Higher surface quality
  • Much higher cutting speed

Comparison

Material structure at thread forming
The material strengh gets increased by material compression
Material structure at thread cutting

Dimensions

Diameter 8
Nominal diameter in inches 0,315
Nominal diameter in mm 8
Pitch 1,0
Pitch in mm 1
Dimension MF 8 x 1,0
Square 6,2 mm

Characteristics

Product group Forming Taps
Product type Forming taps
Thread standard MF: Metric ISO fine thread according to DIN 13
Tolerance ISO3/6GX
Direction Right
Standard DIN 371
Tensile strength at room temperature up to 850 N/mm² | 25.5 HRC
Material HSSE TiN

Technical information – Forming taps

Schematic representation of Core hole diameter
Core hole diameter
7.55 mm
Schematic representation of Bild Lochtyp
Hole type
Through hole and blind hole up to 2.5 x D
Schematic representation of Bild Form
Form / Geometry
Form C with lubrication grooves
Schematic representation of Bild Anschnitt
Chamfer
2-3 threads
Schematic representation of Bild Spanabfuhr
Chip removal
Chipless
Schematic representation of Bild Kühlung
Cooling
External cooling and lubrication
Schematic representation of Bild Material
Material
HSSE TiN
Schematic representation of Bild Zugfestigkeit
Tensile strength at room temperature
up to 850 N/mm² | 25.5 HRC
Schematic representation of Tolerance: ISO3/6GX
Tolerance
ISO3/6GX

Applications

  • Steels up to 850 N/mm²
  • Stainless steels up to 850 N/mm²
  • Cast aluminium and wrought alloys Si <10% (average chip length)
  • Copper, copper alloys and brass (long-chipping)

Examples of applications

  • Oversize thread
  • For very thin protective coatings after thread forming

Technical drawing

Technical drawing tap hand tap with reinforced shank
D1 MF 8 x 1,0
D2 8 mm
L1 90 mm
L2 18 mm
L3 33 mm
Diameter 8
Square 6,2 mm

Application – Sample materials

Construction steels, case-hardening steelsCutting speed vc in m/min
1.0050St 50-240 - 45
1.071811SMnPb3040 - 45
1.713116MnCr540 - 45
1.732020MoCr335 - 45
Alloyed steels, quenched and tempered steelsCutting speed vc in m/min
1.0511C4035 - 40
1.1269Ck8535 - 40
1.1193Cf4535 - 40
1.0601C6035 - 40
Stainless steels (ferritic, austenitic, martensitic)Cutting speed vc in m/min
1.4105X6CrMoS1715 - 20
1.4301X5CrNi18-10 (V2A)15 - 20
1.4571X6CrNiMoTi17-12-2 (V4A)15 - 20
1.4125X105CrMo1715 - 20
Pure aluminum, aluminum cast and wrought alloys Si < 10% (medium chip length)Cutting speed vc in m/min
3.0205Al9940 - 45
3.3315AlMg540 - 45
3.1645AlCuMgPb40 - 45
3.2373G-AlSi9Mg35 - 40
Copper alloys, brass (long-chipping)Cutting speed vc in m/min
2.0060E-Cu 5740 - 45
2.0321CuZn37 (Ms58)40 - 45
2.1020CuSn640 - 45

Cutting speed vc [m/min] = (Outer diameter * π * speed) / 1000

Rotation speed n [1/min] = (Cutting speed in m/min * 1000) / (Outer diameter * π)

Feedrate programming [mm/min] = speed * pitch

Please note that the above cutting speeds are indicative and must be adjusted depending on lubrication and actuation.

Accessories

Zubehör

HSSE-VAP 90° Countersink 16.5 mm (for M 8) - for Stainless Steels
HSSE-VAP 90° Countersink 16.5 mm (for M 8) - for Stainless Steels

In stock

Express shipping available

Order by 11:50 o'clock and we ship the same day.
Item no.: 746165
€30.89
BAER High Performance Cutting Paste 100 ml
BAER High Performance Cutting Paste 100 ml

In stock

Express shipping available

Order by 11:50 o'clock and we ship the same day.
Item no.: SP100
€9.91
BAER High Performance Cutting Paste 500 ml
BAER High Performance Cutting Paste 500 ml

In stock

Express shipping available

Order by 11:50 o'clock and we ship the same day.
Item no.: SP5000
€28.04

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